|
Home |
Free Plans |
Links |
Newsletters |
Tool Store |
Book Store |
Interviews |
Contact & About |
Safety
Jeff Greef Woodworking
DADOES Rip the stock to 6" wide and cut to length. Cut the dadoes in the sides to take the shelves by setting up with a router as in photo 1. First measure and mark the sides for the dadoes according to the plan. Then clamp the sides to the bench with a long stick which doubles as the guide for the router. Carefully measure the distance from the edge of your router's base to the outside radius of the bit's cut. Measure this distance from several different spots along your router base edge, because if the motor isn't centered to the base the distance could be different from one spot to the next. If it is, be sure that you keep one spot against the guide fence, that spot being the one whose distance you use to set the guide fence. Set the guide fence at the appropriate distance from the dado marks you made on the sides, and set the depth of cut on the bit to 1/8". |
|
If you need a router, click here. If you need router bits, click here. Note that if you cut with the router in one direction, the bit will tend to pull the router away from the fence, whereas if you cut in the opposite direction the bit tends to pull the router toward the fence. Make all the cuts in this direction. Move the router slowly as you come out of the cut to avoid tearout. At this point you'll see that the thickness of the parts is critical for a tight fit in the dadoes. You can't adjust the width of your router bit, though you could take two cuts with a 1/4" bit, the second cut being 1/16" away from the first to achieve a 5/16" dado, or a little more or less to fit. It's easier though to plane the stock to fit the dado made by a 5/16" bit, or make the stock over thickness and then sand or plane the ends of the shelves slightly for a tight fit. The dadoes could also be cut on a table saw using a dado set and the miter fence set at 90o. In this case you can adjust the width of the dado with paper shims to fit the thickness of your stock. This is Page 1 of this project.Go to Page 2. Go to Page 3. Go to Page 4. Home |
Free Plans |
Links |
Newsletters |
Tool Store |
Book Store |
Interviews |
Contact & About |
Safety You are visitor number 74959 to this page. |